North America
‘One and Done’ Leak Sealing and Abandonment Solutions
Across North America, operators are struggling to maintain aging infrastructure. Local governments are also struggling to manage a growing portfolio of orphaned wells, many of which leach harmful contaminants into the surrounding environment.
Highly-responsive – with a start-up mentality that prioritises problem solving acumen – KCI aims to solve both problems with a catalogue of time-activated sealants. Our products are engineered for rapid deployment into live systems, and resolve integrity issues in wells scheduled for remediation or abandonment.
Deployed with or without supporting staff, they provide leak-tight seals that stand the test of time, which is why they’re prized by operators, local authorities and 3rd party contractors across the US.
Save Time and Money
KCI’s family of advanced leak sealants are designed to solve a wide range of well integrity challenges, from to 100% leak-free abandonment in accordance with the latest industry and environmental regulations.
Fully compliant by design, our products have been deployed on projects across North America, delivering a leak tight seal on:
Well control lines
Surface valves and actuators
Tree and wellhead components
Hydraulic control systems
Manifold and flow control assemblies
KCI’s durable, adaptable sealants can be deployed directly into operational systems to temporarily restore sealing integrity and enable critical functions during remediation or abandonment work.
By restoring functionality within compromised systems, KCI solutions help operators avoid costly mechanical replacements and minimise downtime during remediation campaigns.
Our products can be tailored for compatibility with a wide range of control fluids and stored for up to a year - making them ideal contingency tools for high-risk operations.
A Family Of Field-Proven Sealants
With over 23 years of operational experience, we understand the challenges involved in remediation and abandonment projects. Working closely with clients across the globe, we’ve developed a flexible catalogue of highly-effective chemical sealants, which can be stored as a contingency or deployed direct to your site in an emergent situation.
Wellhead Seal Isolations
Mac-Seal and MS-Sealant are two-part, time-activated products engineered to restore sealing integrity in wellheads. Rapid deployment allows operators to maintain production and meet regulatory standards, while minimising downtime in live systems.
Packer and Casing Shoe Isolations
IG-H and IG-L provide time-activated and pre-engineered sealing solutions for deep-set packers and casing shoes. They restore pressure-retaining barriers efficiently, helping operators avoid costly workovers and sustain production in older wells.
Control Line Leak Repair
IG-FP is a pre-cured, one-part sealant that isolates control line leaks and reinstates production. Quick application reduces rig time and intervention costs, helping operators safely manage aging infrastructure and maintain system performance.
Rapid Response When Integrity Issues Occur
Time and cost pressures mean that you can’t afford unnecessary delays. Compared to traditional providers, KCI offers an incredibly responsive service, optimised to support operators and contractors facing urgent or complex operational challenges.
We are used to putting boots on the ground within 24-48 hours, and also work with a network of regional partners that enable us to mobilise product and on-site technical support in record time. For teams fighting to restore functionality or seal a well with confidence, this support can be invaluable.
For organisations or local authorities managing large well portfolios, we also provide bulk solutions and training, so your internal teams and/or tier 1 contractors can deploy sealants wherever they’re required. Many clients keep KCI sealants in inventory, to ensure immediate response capability when unexpected integrity or well abandonment issues arise.
Speak With an Engineer
Whether you’re managing an abandonment campaign, addressing a growing portfolio of legacy wells, or developing methane mitigation strategies, our engineers are ready to help.
Get in touch and we’ll provide guidance on our leak sealing technologies or discuss whether our solutions are suitable for your operation.